Kaisha - Manufacturer of Ampoules, Tubular Vials, Prefillable Glass Syringes And Dental Cartridges

Kaisha is recognised as a premier manufacturer of ampoules and tubular vials in India with a production capacity of over 2 million ampoules and vials per day. Kaisha remains India's first ever ampoule / vial manufacturing unit based on optimum GMP standards.

Kaisha is also an ISO 9001: 2000 company. Kaisha has obtained its DMF (Drug Master File) registration for neutral glass ampoules and vials from the Department of Health and Human Resources, Food and Drugs Administration - USA.

AMPOULES PRODUCT RANGE

Our range of ampoules consists of:

• One-point cut ampoules
• Ceramic printed ampoules
• FBCN ampoules (Flat Based and Constricted Neck)
• Flame cut ampoules
• Closed ampoules (Rota / Marzocchi ampoules)
• Ampoules with colour break and identification bands

ONLINE CERAMIC PRINTING

With your requirements, we can give your ampoules a colour identification band, a colour break band, or both. We can also give you the option of a one-point cut; the difference being, we can control the depth of the cut into the glass surface.

For clients who want ready-to-use online ceramic printing, we can provide closed ampoules under the rota system. Moreover, our high resolution, online ceramic printing will ensure fine reproduction of your logo. So specialized is our online annealing, that it imparts uniform distribution of heat to each ampoule individually, thereby relieving the ampoule from all stress.

AMPOULE TECHNOLOGY

At Kaisha, we source our tubings from some of the world's largest, most reputed manufacturers of neutral glass clear and amber tubings. The ampoule forming machines at Kaisha have the capacity to roll out up to 2 million ampoules per day. Imported from Europe, these machines are equipped with a unique self-correcting facility, whereby should the thickness of glass vary from one station to another, an electronic sensor immediately picks up the variant and adjusts the flame automatically. This ensures a high degree of uniformity and strict adherence to the specifications desired.

AMPOULE PACKAGING AND ANNEALING

At Kaisha, all cutting, glazing, checking, annealing and packaging of the ampoule is done on seamless state-of-the-art technology. As the technology is fully computerized, there is no room for error. All specifications are fed into the machine and a built-in camera ensures that the ampoules are made precisely in line with the desired specifications.

VIAL MANUFACTURING - QUALITY CONTROL AND INSPECTION

After manufacturing, we check and recheck the vials on all counts - from internal and external diameter, to lip height and length on the automatic Euromatic vial inspection machine. Despite in-built checks in the manufacturing process, we also check the vials manually, in air-conditioned rooms, for optimum efficiency. We retain a highly skilled workforce dedicated to quality control and inspection.

Kaisha is an undisputed market leader of inception and have invested heavily towards ushering in world-renowned technology. The real achievement lies in getting recognition where it matters - from our customers who recognise that, like them, we have a reputation to advance and a mission to fulfill the healthcare market.

THE PLATINUM LINE OF VIALS FROM KAISHA - CAMERA INSPECTION / VISION SYSTEMS

Our first camera inspection system (KAISHA VISION) is in place at Kaisha and is now being used in our regular production activity. This system not only inspects the dimensional parameters for the vials by camera but also screens the empty vials for particulate matter like glass, etc.

NEW PROJECTS

• Manufacture of dental and pen cartridges
• Manufacture of sterile ready to fill, prefillable glass syringes
• Manufacture of sterilized vials