Automation for Liquid Aseptic Production Processes

In close cooperation with the customer, ZETA develops tailor-made automation systems that comply with all legal and technical international standards.

ZETA specialises in the integration of single-use systems or package units into an existing automation infrastructure. The company can also modify standard systems, from equipment vendors, according to customer standards.

The benefits of this integration are that package units and the existing automation infrastructure interact effectively while the customer has one operator interface and harmonised production data.

ZETA’s solutions include complete process control systems for regulated environments, as well as standard software for the single-use field, filtration processes, chromatography, and freeze and thaw systems.

ZETA services

ZETA meets the requirements of both operators and maintenance staff by using established methods, standardising individual functions and professional project management.

The company offers the following services:

  • Original equipment manufacturer (OEM) supplier
  • Vertical integration
  • Virtualisation
  • Batch management
  • Standard systems (Single-use range)
  • Process know-how

Software Design

ZETA uses established process automation methods to develop customised solutions. With many years of experience in the realisation of biopharmaceutical production processes, ZETA develops standardised and modular functions which enable a high level of flexibility and production reliability.

The structured architecture of the automation software (ISA / ANSI S88.01) and strict compliance with GAMP guidelines guarantee the process quality that is demanded in regulated production environments.

Hardware Design

The instrumentation and control systems are designed and produced in close coordination with the mechanical and physical design of the process and equipment. Integration of all disciplines from an early stage enables ZETA to arrive at the design that optimises both the project workflow and the operation of the production system.

Automation Concepts

Selecting the right automation solution is a critical decision with important consequences for the ability of a production system to function successfully over its whole life cycle.

From standalone units with simple user interfaces to highly complex batch-oriented process control systems, the exact requirements must be worked out in close cooperation with the customer to reach an optimal solution.

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