Granulation equipment

Fabtech makes an entire range of granulation equipment. All the machines and its parts are made in Fabtech’s in-house facilities. The company’s wide range of products include as follows.

Fluid bed processors and dryers

Fabtech’s fluid bed processor is suitable for batch granulation, agglomeration of powder products, batch drying of powder, and wet granules from rapid mixer granulator (RMG).

Salient features:

  • Three stages of filtration, humidification, and de-humidification options
  • Spark-proof high-static blowers, blower silencers, exhaust filters, and quick action shut off valves for explosion protection
  • Pneumatic sealing with inflatable sealing gasket made of silicon rubber
  • Solution spraying device consisting of auto shut off spray gun with three different ports for spray height adjustment
  • Touch-screen human machine interface (HMI)

Rapid mixer granulator (RMG)

Fabtech’s FT-RMG series is well suited for granulation requirements.

Salient features:

  • Mechanical seal for impeller shaft
  • High-speed chopper for uniformly breaking lumps
  • Online co-mill present to reduce oversized lumps
  • Pneumatically operated side discharge valve
  • Programmable logic controller (PLC) man machine interface (MMI) based control system to monitor process end points
  • Flameproof and non flameproof options available

Container Blender

Conta blenders are widely used for single step blending of dry powder for capsule or granules.

Salient features:

  • Highly useful in different batch sizes
  • Dust-free blending
  • Complete discharge, no manual scooping
  • No cleaning time required as the bin is mobile
  • Safety railing for safe operation
  • PLC-MMI based control system to monitor the entire blending process
  • Flameproof and non-flameproof options

Material handling systems, lifters

Fabtech’s lifters are suitable for quick material loading for wet granulation, compression, or filling machines.
Salient features:

  • Highly useful for different loading heights
  • Dust-free material transfer
  • Complete discharge, no manual scooping is required
  • Limit switches provided for extreme positioning
  • Swiveling arm for easy positioning
  • PLC-MMI based control system to monitor the entire loading process
  • Flameproof and non-flameproof options

Material handling system, tippers

Fabtech’s tippers are well suited for quick material transfer from the fluid bed dryer (FBD) bowl to sifters, multimills, or intermediate bulk container (IBC) bins.

Salient features:

  • Highly useful for different charging height
  • Swiveling arm for easy positioning
  • Pneumatic discharge valve
  • Limit switch for extreme positions
  • Safety valves for hydraulic circuit protection
  • PLC-MMI based control system to monitor the material loading system
  • Flameproof and non-flameproof options

Vibro sifter

Fabtech’s Vibro sifter is suitable for sifting powders, granules, and pellets.

Salient features:

  • Amplitude of vibratory motion adjustable through movable eccentric weight
  • Quick opening clamps for easy dismantling
  • Portable unit with easy rugged springs for isolation of vibrating assembly
  • Silicon bonded integrated mesh
  • Flameproof and non-flameproof options

Multimills

Multimills are suitable for the milling and crushing of products, which are lumping after dry or wet granulation.

Salient features:

  • All contact parts are SS316L and current good manufacturing practices (cGMP) compliant modules
  • Quick opening eye bolts for easy dismantling
  • Different speeds for varying requirements
  • Beater rotation can be reversed by switch
  • Variable frequency drive (VFD) for motor speed control available
  • Flameproof and non-flameproof

IPC Bins

Fabtech’s IPC Bins are suitable for storage of dispensed raw material, dried granules, and pellets.

Salient features:

  • All contact parts are in SS316L, cGMP compliant models
  • Quick opening clamp for easy opening of charge hole
  • Brackets for lifter connectivity
  • Conical bottom shape for complete discharge
  • Butterfly valve for discharge port
  • Trolley with wheels for easy mobility

Contained granulation line

Fabtech supplies isolation systems for granulation equipment for the critical product processing of steroids and hormones.

Salient features:

  • Access transfer device (input/output)
  • Air handling and gas system
  • Exhaust treatment with scrubbers and incinerators
  • Sterilisation and de-contamination
  • PLC based control