Zenith Technologies Delivering Pharmaceutical Manufacturing Execution Systems (MES), Automation, and Process Control
Zenith Technologies produces software systems for the life sciences industry, specialising in delivering manufacturing execution systems (MES), automation, and process control solutions for the management and control of manufacturing plants to improve operational effectiveness.
Helping clients stay competitive and compliant to industry requirements, Zenith Technologies operates across five continents from 16 offices. The company is made up of more than 700 skilled engineers, which mentor and support clients worldwide with around 5,000 combined years of engineering expertise.
Zenith Technologies also provides serialisation solutions in partnership with Sea Vision.
Complete project lifecycle management for operational excellence
Through Zenith Technologies’ philosophy of customer partnering, it drives operational excellence throughout the entire lifecycle, from initial consultation, to project implementation, commissioning, and qualification. The company also provides on-going maintenance, learning, and support to ensure complete project lifecycle management.
Zenith Technologies’ expert engineers and consultants deliver a range of solutions for automation, process control, and MES technology platforms. This high-quality service operates within the company’s quality management system (QMS), which was designed in accordance to ISO:9001 and good automated manufacturing proactive (GAMP) requirements.
Skilled advisors for performance improvements, compliance with industry standards, and reduced costs
Zenith Technologies provides advice and guidance to help improve manufacturing plant performance, while ensuring procedures are fully compliant with industry international and domestic regulations. Working with nine of the top ten pharmaceutical and biotechnology companies, the firm provides cost-effective solutions that combine Zenith’s vast industry knowledge with comprehensive design methodologies and technology implementation.
MES system integration and consultancy
The installation and consultancy of MES is a core focus of Zenith Technologies and the company has a wealth of expertise in regards to supporting projects, implementing solutions, and the practical application of services to life science companies. Zenith specialise in monitoring performance and serialisation, ensuring overall equipment effectiveness (OEE), and managing electronic batch records. These activities can help deliver productivity gains of more than 25%.
Automation systems and process control of life science manufacturing plants
For more than 18 years, Zenith Technologies has provided automation systems to life science companies. The introduction of automation produces many benefits, including more efficient production, increased control, and higher quality product. Zenith works with its clients to ensure each automation product is successfully integrated into pre-existing procedures for a smooth, timely, and cost-effective solution.
Examples of the systems provided by Zenith Technologies are:
- Serialisation and traceability
- Batch manufacturing
- Distributed control systems
- Supervisory control and data acquisition (SCADA)
- Programmable logic controller (PLC)
- Quality management (QM)
Management services for validated manufacturing IT systems
Zenith Technologies’ managed services helps ensure manufacturing IT systems are validated, efficient, and effective. The company assists with product QM, achieving high-quality throughput, risk-assessment and management, compliance to regulatory requirements, and optimising data, as well as information integrity, maintenance, reducing ownership costs, and providing extensive system reports.
These management services provide Zenith’s clients with automation support and are part of a proven business model, used by a wide range of companies since 2006. With lower costs and improved reliability, Zenith’s robust commercial models are customised for each client to ensure a personalised solution.
Life science manufacturing performance improvements across full lifecycle
Zenith aims to improve its customers’ performance across the manufacturing process by applying its innovative technologies and industry knowledge. This is achieved by concentrating on the full lifecycle of a solution, which accomplishes significant financial and operational benefits for the company’s customer base, such as:
- Delivering flexible solutions
- Improving operator skills
- Increasing process understanding
- Making performance improvements
- Quality assurance (QA)
- Reduced costs
- Total compliance
Zenith Technologies’ consultants help clients reorganise operational structures and technology systems, as well as optimise performance in core production process to achieve excellence and minimise costs.
Pharmaceutical Serialisation services for drug manufacturing facilities
Zenith Technologies has partnered with Sea Vision to provide services to pharmaceutical and drug development firms wishing to successfully implement a serialisation solution across manufacturing sites. Sea Vision provides its on-the-ground assistance to address any challenges that may arise when implementing the new system, as well as high-quality serialisation software. Zenith brings its strong integration and technical support at a local level.
The two companies will initially offer this service to the US, UK, Ireland, and Germany.
Cloud-based environmental, health and safety (EHS) services
Incidentcontrolroom.com™ is Zenith Technologies’ secure, fully hosted environmental health and safety (EHS) solution available for cloud and mobile platforms. It allows large organisations to effectively manage emergencies and enables efficient communications. The tool also automatically generates incident reports and key performance indicators (KPI).
Global life science training provider
ZT learning is a worldwide provider of online, classroom, and blended learning to life science industry customers. A division of Zenith with more than 16 years of experience, this high-quality teaching platform provides innovative and technically advanced training products that place emphasis on automation compliance, project management, and engineering.
ZT learning aims to provide life science companies the knowledge to optimise, achieve, and exceed overall learning objectives and to help them remain competitive.
Products and Services
SEA Vision is a high-quality serialisation technology, specialising in the pharmaceutical sector industry regulations.
eLearning training solutions
Zenith Technologies' ZTLearning eLearning solutions offer a more convenient alternative to onsite and offsite training. They also promote certain environmental and financial benefits to the end-user, such as cost-effective deployment, remote learning and schedule-friendly Cloud-based access.
Revolutionising Manufacturing Through Connected Systems and Data
The life science industry has a strong legacy in data collection and has been embracing Industry 4.0 methodology, which we will refer to as Pharma 4.0 in this paper.
Industry 4.0: Revolutionising Life Science Manufacturing Through Connected Systems
The life science industry has a strong legacy in data collection and has been embracing Industry 4.0 methodology before the term existed.
Zenith Technologies has launched and released a global 24/7 manufacturing IT support service specially designed to meet the support needs of the life science industry.Read more
Zenith Technologies has seen a 150% rise in demand for its consultancy arm services.Read more
Zenith Technologies recently conducted an industry survey that suggests digital manufacturing is a top priority.Read more
Zenith Technologies' virtual customised training service tackles critical gaps in industry manufacturing software and process training.Read more
Manufacturing software provider Zenith Technologies has been named Supplier of the Year at the Pharma Industry Awards.Read more
Zenith Technologies has announced it has been shortlisted in the 2018 Pharma Industry Awards.Read more
This year, Zenith Technologies is celebrating 20 years in business. Over that time, the company has delivered manufacturing software systems to the life science industry that make businesses compliant and competitive.Read more
This year, Zenith Technologies is celebrating its 20th year in business. Over that time, the company has delivered manufacturing software systems to the life sciences industry.Read more
As Zenith celebrates its 20th year anniversary, it has looked at how the careers and lives of some of its long-standing employees have evolved over the last two decades.Read more
Zenith Technologies is dedicated to supporting pharmaceutical companies worldwide in deploying solutions that improve business performance. The team has worked alongside one of the top ten pharmaceutical organisations in the US to oversee the roll-out of a company-wide standard solution for weighing and dispensing.Read more
Zenith Technologies has appointed David Staunton as director of global managed services to help meet increased demand for its automation and manufacturing execution system (MES) services.Read more
In February this year, Zenith Technologies was officially recognised as a great place to work at the 'Great Place to Work Best Workplaces in Ireland' awards in Dublin.Read more
The ISO9001 accreditation demonstrates that organisations have proven their quality management systems (QMS) are as effective as possible through continual improvement and regular assessments. This is especially important for Zenith as a qualified supplier whose reputation for quality is an essential component of its customers' regulatory compliance effort.Read more
Industry research conducted by SEA Vision and Zenith Technology found technology to be the greatest barrier to serialisation success, cited by 28% of respondents.Read more
Industry research conducted in May this year revealed that more than one third (36%) of pharmaceutical manufacturers and contract packagers were not preparing for global serialisation requirements, despite impending deadlines.Read more
Zenith Technologies has announced its largest graduate intake at the Cork HQ.Read more
Zenith Technologies / SEA Vision to Provide Industry Research Results Live in Webinar Pharmaceutical Serialization for Late Starters
SEA Vision has announced serialisation director at Zenith Technologies / SEA Vision US Carlos Machado will host a webinar with SEA Vision Italy's product manager Paolo Landriani discussing how pharmaceutical companies can prepare for long-term compliance of new serialisation regulations.Read more
US and European healthcare industries are changing rapidly, with organisations facing the challenge of adopting new regulations for pharmaceutical serialisation.Read more
Zenith Technologies Present at Pharma Industry Awards, Anti-Counterfeiting and Serialisation, and MES and Process Minds Events
Zenith Technologies are supporting some high-profile events throughout the year, all centred around manufacturing execution systems (MES) and serialisation in the pharmaceutical and life science industries.Read more
Zenith Technologies is a world leader specialising in automation, delivering manufacturing software systems, which help improve the competitiveness and compliancy of your business.Read more
A global partnership of Zenith and Werum IT Solutions will be formed to support manufacturing execution systems (MES) in pharmaceutical companies.Read more
Irish life science technology company Zenith Technologies has appointed Joe Haugh as its Chief Executive Officer (CEO).Read more
GE Healthcare’s Life Sciences Business and Zenith Technologies Collaborate to Support Biopharmaceutical Manufacturing
A partnership between Zenith Technologies and GR Healthcare's Life Sciences business has been announced, which will see Zenith Technologies' methodologies, systems, and libraries offered as a service to GE Healthcare's clients in bioprocessing.Read more
ERP is being used to create and manage the basic plant schedule, including production, material use, delivery and shipping, making information the centre of the operation.Read more
Manufacturing automation first began to develop during the rise of industrial automation over a quarter of a century ago, and since then it has become common place across the majority of industries, including life sciences.Read more
Since the International Conference on Harmonisation identified in their Q10 quality guideline (June 2008) knowledge and risk management as key enablers and tenets of a pharmaceutical quality system, the industry has been exploring mechanisms and principles for their implementation.Read more
'Just in time manufacturing' supports the ideology that the end product never sits in a warehouse.Read more
OEE is a standard industry KPI for measuring productivity and is based on a simple equation that results in a percentage of equipment performance.Read more
Over the last few years, Zenith Technologies has witnessed year on year growth, in terms of offerings, global reach, revenue and the number of employed skilled professionals.Read more
Zenith Technologies are proud sponsors of the Pharma Awards 2015.Read more
Zenith Technologies will be attending Bio International Show from 15-18 June 2015.Read more
Keith Bowen is writing about the differences between MES and ERP using his experience of implementing ERP and MES in a highly regulated industry such as life sciences.Read more
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