ViscoTec Dosing Technology for the Pharmaceutical Industry

ViscoTec provides solutions for shear filling, conveying and metering of pharmaceutical fluids.

ViscoTec provides solutions for low-shear shear filling, conveying and metering of pharmaceutical fluids, including liquids and semi-solids.

Dispensers for the pharmaceutical industry

ViscoTec’s Pharma-Dispenser series meets good manufacturing practices (GMP) and hygienic standards to ensure optimal design and documentation. It also holds a European Hygienic Engineering and Design Group (EHEDG) certificate.

The company’s range of used elastomers is certified to FDA requirements and all metallic components meet DIN EN 10204 specifications.

They are perfectly suited for low viscosity fluids to semisolids for:

  • Gentle product handling
  • High-precision
  • Independent of viscosity

Meeting high pharmaceutical requirements

ViscoTec’s pharmaceutical dispensers feature high-quality cleaning properties and are easy to disassemble.

All wetted contact parts that can be sterilised in an autoclave to protect materials against harmful environmental influences. It also protects the environment against product leakage as the seal is equipped with a locking chamber.

The VPHD series was specially developed for applications in the pharmaceutical and biotechnological industries.

Pharmaceutical control helps to main the flow rate and desired dosing volume with a simple and accurate system. The dosing volume, speed, calibration and suck-back at the end of dosing can be set using the touch panel. Accuracy of the dosage is more than 99%.

Control through a higher level is possible at any time. SPS transfers the parameter via profibus to the pharmaceutical control.

To meet requirements of cycle times in the pharmaceutical production of filling quantities between 10ml and 20ml, the 2VPHD12-3D Pharma-Dispenser is available in larger volumes.

Compared with dispensers of the same size, the capacity is increased by 300% and is available up to 714ml/min. The dispenser is suitable for integration in syringe filling lines of high-viscosity hydrogels.

Due to one second cycle times to fill 10ml of gel, the dispenser integrates itself into the required filling process.

Secure and reliable dosing and filling technology

ViscoTec’s dosing and filling units are based on the endless piston principle from a group of rotary positive displacement pumps.

The company’s rotor / stator geometry maintains a constant volume proportionate to the rotation angle per revolution. The volume is defined by the angle of rotation of the rotor.

The flow direction is reversible by changing the direction of rotation, ensuring the pump curve is stable, pulsation-free and linear. This feature enables users to understand the ratio between revolution, time and volume rate, resulting in dosing accuracy of 99% at the pump outlet (depending on the fluid).

ViscoTec’s dosing chamber keeps the volume constant during motion, dispensing solid-containing fluids and shear-sensitive, chunky products.

In more than 95% of applications, there is no need for filling or dosing valves as a short reverse motion at the end of the dosing process prevents dripping.

About ViscoTec dosing systems

ViscoTec serves a range of industries, including the pharmaceutical, medical, biochemistry, automotive, aerospace, electronic engineering, food and cosmetic sectors.

Clients benefit from the company’s technology as it provides reliable, accurate and fast dosing that helps to increase the quality of their products.

For each application, the client receives comprehensive advice from ViscoTec specialists and experts to achieve the best results. The company offers support and an optimum service to guarantee that products are tailored to match the application.

ViscoTec won the ‘Bayerns Best 50’ award in 2014 and the ‘Best of Industriepreis’ award in 2015.

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Press Release

Where have ViscoTec’s Dosing Pumps Been Already Used Successfully with Abrasive Media?

ViscoTec's dosing pumps have been successfully used for 20 years in abrasive applications, such as in the automotive, electronics, and semiconductor industries.

Product and Services
White Papers

Precise Hot-Filling of High-Viscosity Fluids with Endless Piston Principle

According to a survey by statista.com, lipstick is the second most popular make-up tool with 60.2% of women in German-speaking countries aged 14 and over.

Address
ViscoTec dosing and filling

Amperstrasse 13

Toeging a. Inn

84513

Germany

+49 8631 9274 464 www.viscotec.de

ViscoTec Images

Press Release

17 August 2017

Pharmaceutical production lines are to a large extent automated. The prerequisite for a cost-efficient and effective filling line is a high-application rate or a short cycle time.

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13 April 2017

ViscoTec's dosing pumps have been successfully used for 20 years in abrasive applications, such as in the automotive, electronics, and semiconductor industries.

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7 April 2017

Viscotec presents some of the main questions you should ask prior to acquiring dosing technology, especially with abrasive media.

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31 March 2017

ViscoTec's systems for hygienic dosing and filling applications help meet hygiene requirements in the production of pharmaceuticals, food, and cosmetics.

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15 September 2016

High-pressure is often necessary for the precise dosing of small quantities of high-viscous pharmaceutical products, such as ointments, creams and gels.

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25 August 2016

ViscoTec's new hygienic dispenser aims to meet growing demands of food, pharmaceutical, and cosmetic production.

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6 July 2016

At Climator, phase change materials (PCM) are filled into various-sized tubular bags.

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2 June 2016

Conventional filling techniques in the pharmaceutical industry often see semi-solid and viscous products such as ointments, gels, and creams applied via a dosing syringe. However, the quantities required for dosing are decreasing and accuracy when filling the dosing syringe is becoming more important.

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3 March 2016

With nearly 140 years of success, Henkel holds globally leading market positions both in the consumer and industrial sectors and is well known for brands such as Persil, Schwarzkopf and Loctite.

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16 February 2016

ViscoTec pharma dispensers enable highly accurate dosing of various media with a high degree of process reliability, ranging from low to high viscosity with minimal product loss.

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12 February 2016

Due to its extensive range of services, professional consulting and high-quality technologically advanced products, ViscoTec addresses various application sectors.

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8 January 2016

When conventional filling technologies in the pharmaceutical industry reach their limits because of fluid viscosity or a stringing effect, the Pharma Dispenser Series of ViscoTec offers an effective solution.

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Regional Offices

ViscoTec dosing and filling

Amperstrasse 13

Toeging a. Inn

84513

Germany

+49 8631 9274 464 www.viscotec.de
ViscoTec America Inc

1955 Vaughn Road, Suite 209

Kennesaw

GA 30144

United States of America

+1 770 422 4281 +1 770 422 0265 www.viscotec-america.com
ViscoTec Asia Pte Ltd

18 Boon Lay Way

#09-147, Tradehub 21

609966

Singapore

Singapore

+65 656 93 629 +65 656 93 065 www.viscotec-asia.com
ViscoTec Shanghai Ltd

Unit A, 2/Floor, Block 3, Lane 1505

No 100 Zu Chong Zhi Road

Zhangjiang Hi-Tech Park, Pudong District

201203

Shanghai

China

+86 21 3133 8773 www.viscotec.com.cn

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